TC 2070-4N NEMA Power Supply

AC Input, 70 Watt 4 DC Outputs with Standby

FEATURES:

  • For use in NEMA TS1 and TS2 cabinets
  • For use in CalTrans 332, 334, and 336 cabinets
  • For use in Traffic Intersection Control Systems
  • For use in LED Road Signs
  • High Efficiency / High Reliability
  • For use in existing and new configurations
  • Custom Configurations Available
OUTPUT VOLTAGE(S) 5V, +/-12V, and +12V ISO
POWER RATING: 70 WATTS
SKU: TC2070-4N

Description

Jasper Electronics (JE) models TC2070-4A+PFC and TC2070-4N(A)PFC component 2070 power supply NEMA modules are fully compliant to the State of California Department of Transportation (CalTrans) Transportation Electrical Equipment Specification (TEES) dated November 5, 2020 (designated Caltrans models 2070-4A and 2070-4N(A)) for use in Caltrans TEES 332L, 334L and 336L cabinets. Specific design requirements are detailed in the TEES document. The TC-2070-4 Series units are also fully compliant with NYSDOT (New York State Department of Transportation) requirements.

TC2070-4A, TC2070-4N(A), TC2070-4B, TC2070-4C component non-power factor corrected power supply modules are fully compliant to Cal Trans TEES July 2009 (including Eratta No. 1 January 2010 and Errata No. 2 July 2014.

TC2070-4 models are chassis mounted, fully enclosed, 4-output (with standby) switching power supplies capable delivering up to 74 Watts DC. They are designed for non-redundant “cold pluggable” installation in the end product. AC input and PE are via a non-detachable power cord at the rear. DC output power, signal, and control connections are through 1 0-circuit and 12-circuit connectors on the front of the supply. Adjacent on the front panel is a line-side operator accessible input fuse, an On/Off switch, and output condition indicator LEDs. These units are convection cooled, with an extended operating temperature range. They are directly interchangeable with all other CalTrans approved 2070-4 type modules with identical AC input ratings.

Models TC2070-4B and TC2070-4C as shown are user-requested optional configurations. The features and specifications listed may be revised as a result of ongoing development testing and/or additional user requested changes, but as of the user acceptance date of the first article production sample model (Revision Code A,) changes affecting the form, fit, function, or other features outlined herein shall not be permitted without prior notification to and written approval from the user. Please consult the factory for details.

INPUT
Voltage/ Current Rating
Model TC2070-4AAC 90-135V, 60Hz±3Hz, 1.6A max. 1Ø Phase Designed to TEES, July 2009 Errata 1 January 2010, Errata 2 July 2014
Model TC2070-4N(A)AC 90-135V, 60Hz±3Hz, 1.6A max. 1Ø Phase Designed to TEES, July 2009 Errata 1 January 2010, Errata 2 July 2014
Model TC2070-4BAC 180-264V, 50Hz±3Hz, 0.8A max. 1Ø Phase Designed to TEES, July 2009 Errata 1 January 2010, Errata 2 July 2014
Model TC2070-4CAC 180-264V, 60Hz±3Hz, 0.8A max. 1Ø Phase Designed to TEES, July 2009 Errata 1 January 2010, Errata 2 July 2014
Model TC2070-4A+PFCAC 90-135V, 60Hz±3Hz, 1.6A max. 1Ø Phase Designed to TEES, November 5, 2020
Model TC2070-4A+PFC-NYSDesigned to TEES, November 5, 2020 *Standard fuse holder replaced by Shin Chin R3-9C or R3-117B or equivalent
Power Factor> 0.96 typical @ 115VAC, full load Only for TC2070-4A + PFC model
FusingAC 3.0A, 250V delayed (slow-blow) action 3AG (glass) 0.25”x1.25” cartridge type external line fuse provided, operator accessible
Inrush CurrentSoft start (~25ºC cold start) 25Apk @ AC 115V
EfficiencyAt AC 115V: >70%
Under Voltage ProtectionAuto DC output shutdown when AC input falls below safe operating limits. Automatic recovery when input rises to within normal operating range
OUTPUT
Model TC2070-4
Voltage/Current (V/A)V1 +5.0V 0.0-10.0A
V2 +12.0V 0.0-0.5A (Serial)
V3 -12.0V 0.0-0.5A (Serial)
V4 +12.0V 0.0-1.0A (ISO)
V5 +5.0V 600μA (Standby)
Total loading on V1+V2+V3+V4 not to exceed 74 Watts at 74ºC.
V5 is non-operating until AC input failure.
Output Voltage SetpointFactory preset within ±2.0% of nominal voltage
Line Regulation±1.0% at the sense point over full AC input range and 0 – 100% output loading, with sense leads connected
Load Regulation<±5.0% at the output connection over the full AC input range and 0 – 100% output loading
Remote SenseV1 output compensates for up to 250mV total line drop in the load cables. Output is internally sensed if leads are opened
Minimum LoadingNone required
Output Turn-on Delay<1.0 second from AC turn-on
Over/ Under ShootNone at turn-on or turn-off
Stability<±0.2% output drift after 20 minute warm-up
Temperature Coefficient<±0.02%/ºC, 0º - 50ºC, after 20 minute warm-up
Dynamic ResponseOutput recovers to within 1% in less than 500μsec with a 50% load change at a slew rate of 1A/μsec. <±5.0% peak transient deviation
Ripple and Noise (PARD)50mV max peak-to-peak at the output terminal with a 20 MHz bandwidth limit. May be measured with a 0.1μF ceramic capacitor in parallel with a 22μF tantalum capacitor connected between the measured output and its return
Over Voltage Protection (OVP)Non-crowbar type. Any output exceeding 130%±5% of nominal will cause all outputs to latch off.
AC input recycle required to reset
Over Current/ Short
Circuit Protection
Protected against overload and short-circuit faults. Automatic recovery when overload removed
Over Temperature ProtectionInternal temperature sensing. Causes output to shut down. Automatic recovery
Hold-Up TimeOutputs remain in regulation and capable of supplying 30 watts minimum for 550mSec following AC Fail going LOW. Holds output up for two (2) 500mSec power loss periods occurring within a 1.5 second period
Standby OutputProvides power at a minimum constant drain of 600μA from +5 to +2 VDC for 10 hours minimum. Monitor circuitry enables (ON) the +5 VDC Standby output immediately on Power Failure and
isolates (OFF) at Power Up
SIGNALS, INDICATORS AND CONTROLS
AC On/ Off SwitchLine-side SPST toggle type, vertical throw, rated 5A@120VAC/2A@250VAC on the front panel. Panel silkscreened with function identification and On/Off positions adjacent. “Off” position is “down”
DC Power Indicator4 front panel mounted, single-color LEDs, one assigned to each output (V1-V4). Green indi-cates DC power ON and output is within ±5% of V-nom. Off indicates an output fault. Panel silk-screened with function and output identification adjacent
AC Power, -4AFail: Line voltage drops below 92V±2V > 50mS; Restore: Line voltage ≥ 97V±2V > 50mS
AC Power, -4N(A)Fail: Line voltage drops below 85V±2V > 50mS; Restore: Line voltage ≥ 90V±2V > 50mS
AC Power, -4B,-4CFail: Line voltage drops below 180V±4V > 50mS; Restore: Line voltage ≥ 190V±4V > 50mS
AC Power Fail/ Power DownAC Fail and Power Down output lines go LOW (ground true) immediately upon power failure. The lines transition to HIGH within 50ms after both power restoration and supply are fully recovered. Lines driven separately
System Reset/ Power UpSysreset and Powerup output lines transition to LOW 525±25ms after AC Fail/Power Down transition to LOW. The Lines transition to HIGH 225±25ms after both Power Restoration and the supply are fully recovered. Lines driven separately
Linesync60Hz Square Wave Linesync signal is generated by a crystal oscillator which synchronizes to the 60Hz VAC incoming power line at 120 and 300 degrees. A continuous square wave signal is +5 VDC amplitude, and 50±1% duty cycle. The output has a drive sink capability of 16 mA. A 2K Ohm pull-up resistor is connected between the output and +5 VDC. The monitor circuit compensates for missing pulses and line noise during normal operation. Signal disabled when Sysreset transitions LOW and enables when Sysreset transitions HIGH
MECHANICAL
(Refer to JE Outline Configuration Dwg, P/N 04185-000-G.)
Mounting OrientationDesigned for horizontal insertion into a TEES specified Model 2070 Controller Unit
Weight1.59 Kg [3.50 lbs]
Retaining Fastener4 operator accessible M3x0.5 retractable thumb screw captive fasteners on the rear panel. TEES standard TSD No. 3
OPERATING ENVIRONMENT
Operating Temperature-34.6º – +165.2ºF (-37.0º – +74.0ºC) ambient at full load
CoolingConvection only
Relative HumidityUp to 95% RH, non-condensing
Operational Vibration0.75G peak, 5 -500Hz along three orthogonal axis
Storage Temperature-40º to +185ºF (-40º to +85ºC)
AltitudeOperating to 10,000 ft. Storage to 30,000 ft.
MTBFDesigned for 150,000 hrs at 25°C
MaintenanceNo routine maintenance is specified or required
INTERCONNECT
AC Input, All ModelsNon-detachable, 3x16 AWG or 1.5mm2 conductor power cord exits the unit through a strain relief bushing from the rear panel. 2 cord wrap brackets provided adjacent
AC Input, -4A0.0”±1.0” cord length terminated with a NEMA 5-15P grounding type plug. Rated 13A, 125VA
AC Input, -4N(A)15.0”±1.0” cord length terminated with a NEMA 5-15P grounding type plug. Rated 13A 125VAC
AC Input, -4B, -4C40.0”±1.0” cord length terminated with an EU1-16P CEE 7/7 Schuko grounding type plug. Rated 16A 250VAC
DC Output/ Signal ConnectorsPS1: 10-circuit (2x5) wire-to-board receptacle header with mating locking tab, user accessible through a front panel opening. Rated 9.5A per 0.99”[0.039mm] diameter contact pin, UL 94V-0 rated nylon 66/6 housing material.
Tyco/AMP Mini-Universal Mate-N-Lok 2, p/n
1-770971-0. Mates with AMP plug p/n 770580-1 used with user selected AMP socket terminal appropriate for wire gauge and current capacity.

PS1 Pin# Function
1 V1 (+5.0VDC) Output.
2 V2 (+12.0VDC) Serial Output.
3 V3 (-12.0VDC) Serial Output.
4 Return, V1,V2,V3 Output (Gnd).
5 V5 (+5.0VDC) Standby Output.
6 (+) V1 Sense.
7 (-) V1 Sense Return.
8 AC Input Power Fail Signal.
9 SYSRESET (System Reset).
10 No Connection.

PS2: 12-circuit (2x6) receptacle identical to PS1 above except:
Tyco/AMP p/n 1-770972-0. Mates with AMP plug p/n 770581-1.

PS2 Pin# Function
1 V1 (+5.0VDC) Output.
2 V2 (+12.0VDC) Serial Output.
3 V3 (-12.0VDC) Serial Output.
4 Return, V1,V2,V3 Output (Gnd).
5 V5 (+5.0VDC) Standby Output.
6 V4 (+12.0VDC) Isolated Output.
7 Return, V4 Output (Gnd).
8 POWERDOWN.
9 POWERUP.
10 EG (Equipment Ground).
11 LINESYNC.
12 No Connection.
SAFETY, REGULATORY AND EMC
Designed to comply with the relevant industry standards of the authorities having jurisdiction
Touch Current1.2mA max @ 50/60Hz, 115V AC per UL 60950 test procedures (Sec. 5.0)
Routine Factory TestsDi-electric strength (hi-pot) to 2121V DC input-to-chassis and input-to-outputs; MegOhm to 500V output-to-chassis

*Specifications subject to change without notice.

Model TC2070-4A Datasheet